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Holgura mecanica
Sistemas de calibracion: importante para el rendimiento estable y eficiente de las maquinas.
En el ambito de la tecnologia moderna, donde la efectividad y la fiabilidad del aparato son de alta importancia, los equipos de calibracion desempenan un tarea crucial. Estos sistemas adaptados estan disenados para equilibrar y asegurar componentes giratorias, ya sea en equipamiento productiva, medios de transporte de movilidad o incluso en aparatos caseros.
Para los profesionales en conservacion de sistemas y los profesionales, operar con dispositivos de equilibrado es esencial para garantizar el funcionamiento fluido y fiable de cualquier dispositivo movil. Gracias a estas herramientas modernas avanzadas, es posible minimizar considerablemente las vibraciones, el estruendo y la tension sobre los rodamientos, prolongando la tiempo de servicio de elementos caros.
De igual manera importante es el funcion que juegan los equipos de balanceo en la servicio al consumidor. El asistencia experto y el conservacion regular empleando estos aparatos posibilitan ofrecer asistencias de excelente nivel, mejorando la contento de los clientes.
Para los duenos de empresas, la aporte en unidades de balanceo y detectores puede ser clave para incrementar la efectividad y rendimiento de sus equipos. Esto es especialmente trascendental para los empresarios que gestionan pequenas y medianas empresas, donde cada punto importa.
Por otro lado, los dispositivos de equilibrado tienen una vasta aplicacion en el campo de la prevencion y el control de excelencia. Habilitan localizar eventuales errores, reduciendo intervenciones caras y danos a los sistemas. Mas aun, los indicadores obtenidos de estos equipos pueden aplicarse para maximizar sistemas y aumentar la visibilidad en buscadores de exploracion.
Las areas de implementacion de los sistemas de calibracion cubren numerosas ramas, desde la fabricacion de bicicletas hasta el control ecologico. No interesa si se trata de enormes manufacturas industriales o modestos locales domesticos, los dispositivos de equilibrado son esenciales para asegurar un desempeno eficiente y libre de interrupciones.
Balanset-1A: State-of-the-art Mobile Balancer & Vibration Analyzer
Modern Dynamic Balancing Solution
Balanset-1A constitutes an groundbreaking solution for vibration correction of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while preserving superior measurement accuracy. The system enables field balancing directly at the equipment’s working position without necessitating removal, which is essential for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the creation and manufacturing of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Detection Parameters
Balanset-1A provides accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for computing rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of corrective masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – main module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A operates as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits substantial acceleration of subsequent balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is successfully applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides special value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly allows avoiding costly downtime during critical harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.
Superiority Over Similar Products
Economic Value
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This enables balancing in outdoor conditions, at distant sites, and in inaccessible locations without additional power supply.
Versatile Application
One device is suitable for balancing the most extensive spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving reduced energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to reduced fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: verified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Conclusion
Balanset-1A stands as an optimal solution for organizations striving to establish an successful equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, enabling small enterprises and service centers to deliver services at the level of large industrial companies.
The mix of reasonable price, ease of use, and professional functionality makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and enhanced competitiveness of your business.